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| My Catalog | |
| Please take a look at some of the products I sell online. If there is anything you would like to purchase, click on the contact page link on the left and e-mail me with your requests. Also, if there is something not offered here that you would like, please let me know. |
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DETERGENT CAKE MANUFACTURING PLANTS 1) CAPACITIES AVAILABLE (A) 50 Kgs / Hr., (B) 1000 Kgs. / Hr., (C) 250 Kgs / Hr. , (D) 500 Kgs / Hr., (E) 1000 Kgs / Hr. 2) PRODUCT : This plant can produce synthetic detergent cakes like Arial, Rin, Wheel, weights are 100 gms., 125 gms., 250gms., & 400 gms. 3) MANUFACTURING PROCESS : All the ingredients are mixed in a sigma mixer along with perfume and colour. This mixture is then passed through roll mill for homogenization. This homogenized material is then extruded in the form of a bar by extruder (producer) which is then sent for further Cutting, Embossing & Wrapping 4) RAW MATERIAL : Following raw materials are generally used to make detergent cake. a) Acid Slurry (LABSA) ; b) Sodium Silicate c) soda Ash, d) Castle e) fillers like dolomite, talc, soap, stone etc., f) Perfume g) Colour h) Water In some high quality det. Soaps, ingredients like enzymes, zeolites, super active bases are used. 5) PACKING MATERIAL : These detergent cakes are packed in a wax coated or polypropelene coated wrappers and are then filled in cartons. Wrapping is done either manually or by automatic machine. 6) MANPOWER REQUIRED : For production purpose, manpower is required as under for defferent capacities. (a) For 50 Kgs / hr. - 4 Nos. (b) For 100 Kgs. / hr. - 6 Nos. (c) For 250 Kgs / hr. - 8 Nos. (d) For 500 Kgs / hr. - 10 Nos. (e) For 1000 Kgs./ hr. - 14 Nos. 7) WATER CONSUMPTION : Following are the figures for water consumption for both production and non-production purpose. (a) For 50 Kgs / hr. - 200 Ltrs / day (b) For 100 Kgs / hr. - 300 Ltrs / day ( c) For 250 Kgs./ hr. - 400 Ltrs / day (d) For 500 Kgs / hr. - 500 Ltrs / day (e) For 1000 Kgs /hr. - 500 Ltrs./ day 8) EFFLUENTS : There are no effluents in the process. Very little amount of water is used and completely absorbed in the process. 9) AREA REQUIREMENT : Following are the figures for area requirements ( for machineries, raw materials and finished goods). (a) For 50 Kgs / hr .- 2000 Sq. Ft. (b) For 100 Kgs / hr. - 3000 Sq. Ft. ( c) For 250 Kgs./ hr. - 5000 Sq. Ft. (d) For 500 Kgs / hr. - 10000 Sq. Ft. (e) For 1000 Kgs /hr. - 25000 Sq. Ft. 10) ELECTRICITY REQUIREMENT : Following are the figures for electricity requirement. (a) For 50 Kgs / hr. - 10 HP (b) For 100 Kgs / hr. - 20 HP (c) For 250 Kgs./ hr. - 70 HP (d) For 500 Kgs / hr. - 90 HP (e) For 1000 Kgs /hr. - 120 HP. ==== NEXT PRODUCT ==== |
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LAUNDRY SOAP MANUFACTURING PLANT
1) CAPACITIES AVAILABLE : (A) 50 Kgs / Hr., (B) 1000 Kgs. / Hr., (C) 250 Kgs / Hr. , (D) 500 Kgs / Hr., (E) 1000 Kgs / Hr. 2) This plant can produce laundry soaps made from oils / soap stocks etc. of any shape,size and weight or as per requirement. Standard weights are 150 gm., 250 gms., and 400 gm. 3) MANUFACTUIRNG PROCESS : Basic raw material like oils / soap stocks are mixed in a crutcher with other ingradients like caustic soda, soda ash, salt etc. This mixture is boiled upto 100 C achieve complete sa[onification after which neat soap id formed, this neat soap is further dried either in vachhm spray drier ( in case of plant 250 kgs. & more) or in cooling trays (for small plant upto 100 kg /hr.). This cutting / embossing & wrapping. 4) RAW MATERIALS REQUIRED : Basic raw material are oil / soap stocks, caustic soda, salt, fillers like soap stone, chine clay etc. These materials are readily available in India, Oil mills or vanspati mills can manufacture laundry soap from sludge. 5) PACKING MATERIALS : Laundry soap cakes are packed in a wax / pp coated wrappers and are then filled in cartons. Wrapping operation can be done manually for small capacity plants like 50 & 100 kgs /hr. Automatic wrapping machines are installed for capacities 250 kgs / hr. & above. 6) MANPOWER REQUIRED : For production purpose, manpower is required as under for defferent capacities. (a) For 50 Kgs / hr. - 4 Nos. (b) For 100 Kgs. / hr. - 6 Nos. (c) For 250 Kgs / hr. - 8 Nos. (d) For 500 Kgs / hr. - 10 Nos. ( e) For 1000 Kgs./ hr. - 14 Nos. 7) WATER CONSUMPTION : Following are the figures for water consumption for both production and non-production purpose. (a) For 50 Kgs / hr. - 200 Ltrs / day (b) For 100 Kgs / hr. - 300 Ltrs / day (c) For 250 Kgs./ hr. - 400 Ltrs / day (d) For 500 Kgs / hr. - 500 Ltrs / day (e) For 1000 Kgs /hr. - 500 Ltrs./ day 8) EFFLUENTS : There are no effluents in the process. Very little amount of water is used and completely absorbed in the process. 9) AREA REQUIREMENT : Following are the figures for area requirements ( for machineries, raw materials and finished goods.) (a) For 50 Kgs / hr . - 2000 Sq. Ft. (b) For 100 Kgs / hr. - 3000 Sq. Ft. ( c) For 250 Kgs./ hr. - 5000 Sq. Ft. (d) For 500 Kgs / hr. - 10000 Sq. Ft. (e) For 1000 Kgs /hr. - 25000 Sq. Ft. 10) ELECTRICITY REQUIRED : Following are the figures for electricity requirement. (a) For 50 Kgs / hr. .- 12 HP. (b) For 100 Kgs / hr. - 20 HP ( c) For 250 Kgs./ hr. - 75 HP. (d) For 500 Kgs / hr. - 100 HP. (e) For 1000 Kgs / hr. - 130 HP. ==== NEXT PRODUCT ==== |
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TOILET ( BATH ) SOAP FINISHING LINE CAPACITIES AVAILABE (A) 50 Kgs / Hr., (B) 100 Kgs. / Hr., (C) 250 Kgs / Hr., (D) 500 Kgs / Hr. (E) 1000 Kgs / Hr. 2) PRODUCT : This plant can produce bath soap like Lux, Dove, Cinthol, Jay etc. of any shape, and weights as per requirements. Standard weights are 75 gms., 100 gms., 125 gms., 250 gms. 3) MANUFACTURING PROCESS : In this process ready noodles of loilet soap are purchased from outside. This noodles are mixed with colour and perfume in sigma mixer and is then passed through an extruder to extrude continuous bar which is then sent for further Cutting, Embossing & Wrapping 4) RAW MATERIAL REQUIRED : Since ready soap noodles are purchased, no individual raw materials are required to be stored. Only colour and perfume should be used along with titanium dioxide & AOS etc. 5) PACKING MATERIAL : These soap are packed in a wax/ pp coated wrappers and the filled in cartons, Wrapping is done either manually or by automatic machine. 6) MANPOWER REQUIRED : For production purpose, manpower is required as under for defferenet capacities. (a) For 50 Kgs / hr. - 4 Nos. (b) For 100 Kgs. / hr. - 6 Nos. (c) For 250 Kgs / hr. - 8 Nos. (d) For 500 Kgs / hr. - 10 Nos. (e) For 1000 Kgs./ hr. - 14 Nos. 7) WATER CONSUMPTION : Following are the figures for water consumption for both production and non-production. (a) For 50 Kgs / hr. - 200 Ltrs / day (b) For 100 Kgs / hr. - 300 Ltrs / day ( c) For 250 Kgs./ hr. - 400 Ltrs / day (d) For 500 Kgs / hr. - 500 Ltrs / day (e) For 1000 Kgs /hr. - 500 Ltrs./ day 8) EFFLUENTS : There are no effluents in the process. Very little amount of water is used and completely absorbed in the process. 9) AREA REQUIREMENT : Following are the figures for area requirements ( for machineries, raw materials and finished goods). (a) For 50 Kgs / hr - - 1500 Sq. Ft. (b) For 100 Kgs / hr. - 2500 Sq. Ft. (c) For 250 Kgs./ hr. - 4000 Sq. Ft. (d) For 500 Kgs / hr. - 8000 Sq. Ft. (e) For 1000 Kgs /hr. - 15000 Sq. Ft. 10) ELECTRICITY REQUIREMENT : Following are the figures for electricity requirement. (a) For 50 Kgs / hr. - 10 HP (b) For 100 Kgs / hr. - 20 HP (c) For 250 Kgs./ hr. - 70 HP (d) For 500 Kgs / hr. - 90 HP (e) For 1000 Kgs /hr. - 120 HP. ==== NEXT PRODUCT ==== |
| DETERGENT POWDER PLANTS – DRY MIX PROCESS These plants are capable of making detergent powder of density of around 0.9 kgs/ltr. 1) Manufacturing process : All the ingredients including colour and perfume are mixed in a ribbon blender till the mass is homogenized. This mass is then sieved in a vibratory sieve to obtain final required particle size which is generally 40 to 50 mesh. Bigger particles are sent for recycling in ribbon blender. 2) Basic raw materials : Raw materials required are acid slurry, caustic soda, STPP, soda ash, fillers like dolomite, globber salt, talc, colour and perfume. Percentage of these materials can be fixed as per formulation or active detergency required. 3) Packaging : This can be done either manually or on auto machines depending on the plant size. Packaging materials generally used are polythene bags. 4) Man power required : For 50 kgs/hr – 5 no.s, 100 kgs/hr – 5 no.s, 250 kgs/hr – 6 no.s, 500 kgs/hr – 10 no.s, 1000 kgs/hr – 15 no.s, 2000 kgs/hr – 15 no.s 5) Electricity required : 50 kgs/hr – 3 HP, 100 kgs/hr – 5 HP, 250 kgs/hr – 12 HP, 500 kgs/hr – 20 HP, 1000 kgs/hr – 25 HP, 2000 kgs/hr – 30 HP. 6) Area required(for plant and machinery) : 50 kgs/hr – 300 sq.ft., 100 kgs/hr – 500 sq.ft., 250 kgs/hr – 1000 sq.ft, 500 kgs/hr -- 1200 sq.ft, 2000 kgs/hr – 2000 sq.ft. 7)water required ( for production purpose): 4 % of the batch quantity. 8) Effluents : There are no effluents in the process. END
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